Manuals

 

 

Owners Manual

 



 

 Periodic Inspection Manual

 



 

 

Honda s600 Shop Manual in Downloadable Sections

 

 


 

 

Group I

 


 

 

Group II

 

1. Engine Group II - 18

  1. Camshaft and Valves
  2. Cyliner Head
  3. Crankshft, Pistons, Connecting Rod
  4. Cylinder Sleeves
  5. Case
  6. Intake System
  7. Exhaust System
  8. Cooling System
  9. Lubrication System

 


 

 

2. Clutch Group II-37

  1. Clutch Pressure Spring
  2. Friction Disk
  3. Flywheel
  4. Clutch Master Cylinder
  5. Clutch Slave Cyliner

3. Transmission Group II-43

  1. Gearing
  2. Gear Change System
  3. Oil System

 


 

 

4. Propeller Shaft and Universal Joint Group II-53

  1. Universal joint
  2. Propeller Shaft
  3. Flexible coupling

5. Differential Group II-55

  1. Angular Contact Bearings
  2. Gear Backlash
  3. Differential Mounting
  4. Rear Axle Mounting
  5. Axle Housing

6. Rear Axle Group II-59

  1. Chain
  2. Chain Tensioner
  3. Rear hub Shaft
  4. Breather

7. Front Suspention Group II-61

  1. Upper and Lower Control Arms
  2. Torsion Bar
  3. Heigh Adjusting Bolt
  4. Front Damper

8. Rear Suspention Group II-63

  1. Rear Damper

 


 

 

9. Steering System Group II-65

  1. Rubber Coupling
  2. Rack and Pinon
  3. Tie Rod
  4. Tie Rod Ends
  5. Sterring Wheel lock

10. Braking System Group II-69

  1. Master Cylinder
  2. Wheel Cylinder
  3. Brake Drums
  4. Brake Shoes and lining
  5. Parking Brake
  6. Equalizer Arm

 


 

 

11. Body Group II-73

  1. Styling
  2. Structure

12. Frame Group II - 77

 

13. Top Group II - 79

 

14. Interior Furnishing Group II - 81

  1. Seats
  2. Instrument Panel

 

 


15. Electrical System Group II - 83

  1. Ignition 
  2. Starting System
  3. Charging System
  4. Fuel Pump
  5. Safety Equipment

 


Group III  Torque Specs Index and Special Tool list


1. Engine

  1. Engine Handling
  2. Disassembly Preparation
  3. Cylinder Head Cover
  4. Cylinder Head
  5. Rear Cover
  6. Cam Chain
  7. Oil Pump
  8. Lower Crankcase
  9. Crankshaft
  10. Upper Crankcase
  11. Engine Final adjustment Installation and Inspection

 

2. Transmission

  1. Removal
  2. Change Lever Extension
  3. Rear Cover
  4. Transmission Case
  5. Transmission Gear
  6. Counter Gear and Reverse Gear
  7. Gear Change Shaft Unit
  8. Installation of Transmissiion on the Chassis and Inspection

3. Clutch System

  1. Clutch Pedal and Master Cylinder
  2. Slave Cylinder
  3. Clutch Assembly
  4. Adjustment and Inspection

4. Inlet and Exhaust System

  1. Carbeurator
  2. Exhaust System

 


5. Fuel System

  1. Fuel Tank
  2. Fuel Strainer
  3. Fuel Filler Cap

6. Cooling System

  1. Radiator
  2. Water Pump
  3. Thermostat

7. Steering System

  1. Steering Column
  2. Steering Gear Box

8. Body

  1. Body Removal
  2. Door 
  3. Front Window
  4. Body

9. Propeller Shaft


10. Rear Axel Housing


11. Differential Gear

  1. Differential Gear
  2. Assmebly and Inspection

12. Brake System

  1. Brake System
  2. Front Brake
  3. Rear Brake
  4. Hand Brake
  5. Adjustment and Inspection after completion of Brake Assembly

13. Suspention System

  1. Front Wheel
  2. Front Suspension
  3. Rear Arm
  4. Front Suspension Inspection and Adjustment

14. Frame Body


15. Electrical System

  1. Distributor
  2. AC Dynamo
  3. Starting Motor
  4. Starter Magnetic Switch
  5. Regulator
  6. Ignition Coil
  7. Resistor
  8. Fuel Contact Breaker
  9. Body Wire Harness
  10. Instument Panel Garnish
  11. Headlight
  12. Windsheild Wiper Motor
  13. Front Turn Signal
  14. Rear Combination Light
  15. Lisence Plat Illuminting Lamp
  16. Fuel Pump
  17. Inspection Adjustment and Test of Electircal Parts

Q. Inspection and Adjustment and Test of Electrical Parts Continued


 


 

 

Group IV Troubleshooting

 

 

 

 


 

Parts Manual in Dowloadable Sections  Version 3 Manual

 

Pages 1-8:  Index

Explantion on parts numbering

Index of Contents of Manual

 

Pages 9-28 : Engine Group

E-1 Cylinder Head

E-2 Cylinder Head Cover

E-3 Crankshaft

E-4 Upper Crankcase

E-5 Under Crankcase

E-6 Camshaft

E-7 Valve

E-8 Front Cover

E-9 Chain Tensioner

 

Pages 29-38 : Mission Group A

M-1 Clutch

M-2 Mission Case

M-3 Mission Gear

M-4 Shift Fork

 

Pages 39-43: Mission Group B

M-5 Driven Gear

M-6 Rear Cover

 

Pages 44-49: Mission Group C

M-7 Change Lever Extension

M-8 Mission Oil Pump and Sleeve Cylinder

 

 Pages 50-

 

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Some S600 photography courtesty of Karin Johnston